Sistemas de Grama Esportiva
50 mm PE monofilament built for the impact loads and cleat traction of American football. Factory-direct from Relyir — 20 years of sports turf manufacturing.
Por que especificar monofilamento de 50 mm
American football subjects a turf surface to forces unlike any other field sport — 300-pound linemen driving through blocks, receivers planting and cutting at full speed, and repeated impacts from tackles. Every design choice in the Relyir range addresses these measurable demands.
A 50 mm pile paired with performance infill and an optional shock pad creates a layered cushion that reduces G-max readings on tackles and falls — the metric most scrutinized in NFL and NCAA field testing programs.
Fiber density and infill composition work together to manage rotational resistance — the factor linked to lower-limb twisting injuries. Proper cleat release under torsional load is what separates a safe surface from a liability.
Community and school fields host football, band practice, lacrosse and graduation ceremonies in a single season. Dense PE monofilament at 10,500 tufts/m² with reinforced three-layer backing holds blade structure through that mixed workload.
Linha de Produtos
One proven platform — 50 mm pile, 3/4″ gauge, 10,500 tufts/m² — with distinct blade structures and colorways. All models share reinforced three-layer backing with optional PU coating upgrade.
| Modelo | Altura da Felpa | Fio | Densidade | Calibre | Taxa de Costura | Reforço | Cores |
|---|---|---|---|---|---|---|---|
| Diamond Overcome 50 | 50 mm | Monofilamento de PE | 10.500 fiapos/m² | 3/4″ | 20/10 cm | PP + malha + PP (PU opcional) | Verde campo / verde maçã |
| U & Stem Ideal 50 | 50 mm | — | 10.500 fiapos/m² | 3/4″ | 20/10 cm | PP + malha + PP (PU opcional) | Verde campo / verde maçã |
| Double Stem Wonder 50 | 50 mm | Monofilamento de PE | 10.500 fiapos/m² | 3/4″ | 20/10 cm | PP + malha + PP (PU opcional) | Verde campo / verde amarelo |
| Wave Zeal 50 | 50 mm | Monofilamento de PE | 10.500 fiapos/m² | 3/4″ | 20/10 cm | PP + malha + PP (PU opcional) | Verde campo / verde maçã |
| Wave Vitality 50 | 50 mm | Monofilamento de PE | 10.500 fiapos/m² | 3/4″ | 20/10 cm | PP + malha + PP (PU opcional) | Verde campo |
Roll sizes: 4 × 25 m or 2 × 25 m, maximum roll width 5 m. Yard lines, hash marks and team logo inlays are tufted directly into the carpet on request. Full datasheets — including yarn weight and total weight — are provided with your quotation.
Design de Desempenho
American football generates peak surface forces that dwarf most field sports. A lineman’s block transmits hundreds of pounds of lateral pressure into the turf; a wide receiver’s cut at full stride demands the surface hold firm and then release the cleat cleanly. These two requirements — energy absorption under impact and controlled rotational resistance — drive every specification choice.
The 50 mm pile depth creates room for a thick infill column that cushions vertical impacts, while the PE monofilament fibers provide the lateral stability players need when accelerating off the line. Diamond-profile fibers resist the matting that occurs in high-traffic zones between the tackles, maintaining consistent surface behavior late into the season.
Shock pads have become standard in many new American football builds — not just for player safety testing, but because they extend the field’s usable life by distributing point loads across a wider area of the backing.
Infill loading on American football fields tends to run heavier than soccer — both sand and performance rubber are specified at higher rates to keep the system firm under heavier athletes. SBR crumb rubber dominates in the US market; TPE and cork blends are specified where surface temperature or environmental regulation drives the choice.
Relyir supplies the turf product with full specification documentation and coordinates with your field-test laboratory to support projects targeting ASTM performance benchmarks.
Direto da Fábrica em Jiangsu
A Relyir fabrica grama sintética em Jiangsu desde 2006. Cada etapa — desde os grânulos de PE brutos até os rolos acabados — é realizada no local, é assim que controlamos a qualidade e mantemos os preços 30–50% abaixo dos equivalentes internacionais.
Todas as oito etapas de produção são geridas internamente, eliminando as lacunas de qualidade que surgem quando a formulação, o carpim e o revestimento ocorrem em instalações separadas. A linha automatizada de gramado esportivo, comissionada em 2015, aumentou a capacidade de produção em 150% e aprimorou a consistência em pedidos de grande volume.
A personalização faz parte da linha: a densidade das lâminas, a altura do carpim e as cores das fibras são ajustadas à especificação de cada projeto, com opções de PP + rede e base em PU. A equipe de exportação já abasteceu mais de 500 clientes em mais de 50 países desde 2009 e gerencia toda a documentação — de faturas comerciais a certificados de origem.
Montagem do Sistema
O rolo de gramado é apenas um componente de um sistema de quatro camadas. Fornecemos o gramado e compartilhamos orientações de montagem com cada projeto para que os instaladores alcancem o comportamento de campo especificado na etapa de projeto.
Compacted aggregate or asphalt with engineered drainage — the foundation that supports heavy athletic loads and moves rainwater away from the playing surface.
Silica sand, typically 20–30 kg/m², brushed into the pile to weigh the system and hold fibers upright under repeated cleat traffic.
SBR, TPE, EPDM or organic (cork) at 8–15 kg/m² — American football fields often specify higher infill rates for added impact cushioning.
Increasingly standard in new football builds — an elastic layer beneath the turf that lowers G-max and helps projects meet ASTM F355 impact thresholds.
Every Relyir sports turf ships with perforated backing — drainage holes punched during our dedicated perforating step — so water moves through the carpet into the stone base rather than pooling where players need traction.
American football fields benefit from a disciplined maintenance routine: regular brushing to redistribute infill and keep fibers standing, periodic decompaction to prevent the infill column from hardening, and seam inspections before each season. UV-stabilized PE fibers resist degradation under prolonged sun exposure across all climate zones.
While both use 50 mm PE monofilament, American football fields typically run heavier infill loads for added impact absorption and often include a shock pad to address G-max requirements. Yard lines and hash marks are inlaid during tufting rather than painted, and the surface must withstand the concentrated forces of blocking and tackling that soccer does not generate.
ASTM F355 measures impact attenuation (G-max) and ASTM F1936 covers surface evenness. Many school and municipal projects also reference the NFL Players Association field testing data. Relyir supplies product documentation and works with your testing laboratory to support compliance with these benchmarks.
Not required by code, but increasingly specified in new builds. A shock pad lowers G-max readings, improves energy restitution and extends the service life of the turf carpet by spreading point loads. We recommend evaluating pad inclusion based on your usage intensity and target test values.
Yes. The 50 mm PE monofilament system with sand and rubber infill is designed for multi-sport and multi-event use. Heavier infill rates and a shock pad improve durability when the field hosts marching band, lacrosse, soccer and community events alongside football.
Standard rolls are 4 × 25 m or 2 × 25 m with a maximum width of 5 m. Yard lines, hash marks and team logos can be tufted directly into the carpet during production, giving you permanent markings that outlast painted alternatives.
Planeje a escovação regular para manter as fibras eretas e o infill distribuído uniformemente, a descompactação periódica para evitar o endurecimento do infill, a inspeção de costuras antes de cada temporada e a reposição de infill em zonas de alto desgaste. A Relyir fornece orientações de manutenção com cada pacote de instalação.
Envie as dimensões do seu campo, o plano de uso e o prazo-alvo. Nossa equipe de exportação responde com recomendações de modelos, fichas técnicas e preços diretos da fábrica em até 12 horas.
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